TIG Welding Consumables: Tungsten, Collets And Gas Lenses Explained

Surface flatness and tolerance are the starting point, but fixturing is what turns a flat plate into a genuinely useful tool. Tables with a grid of holes or T-slots let you bolt down clamps, stops and jigs in repeatable positions, which speeds up repetitive fabrication and makes it far easier to hold parts square while tacking. A table without any fixturing options usually ends up needing extra clamps, magnets or improvised supports to achieve the same result.

Before choosing a machine, it's worth checking what your workshop's consumer unit and incoming supply can actually handle, not just what socket is nearest the bench. Buying a three-phase-only machine for a single-phase workshop, or underestimating the load a higher-output single-phase welder places on existing wiring, are both avoidable problems with a bit of checking upfront.

Plasma cutting uses a jet of ionised gas, usually compressed air, forced through a nozzle at high speed and heated by an electric arc to a temperature hot enough to melt through electrically conductive metal. The molten material is then blown clear by the same jet, leaving a narrow, clean cut. Unlike oxy-fuel cutting, plasma works on any conductive metal, including stainless steel and aluminium, not just carbon steel. Hypertherm is the plasma cutting brand we get asked about most, and it's worth understanding the basics before comparing specific units.

Space and power supply are the other two practical constraints worth checking early. Confirming that a chosen machine will run comfortably from the electrical supply actually available in the workshop, and that there's room to work safely around it with materials laid out, avoids the common mistake of buying a machine that then can't be used the way it was intended.

Buying a first welder is easy to overthink. Rather than starting from a shortlist of machines, it helps to start from the work: what materials, what thickness, and how much of it will be done indoors versus outside or on-site. That single question narrows the choice between MIG, TIG and MMA far more usefully than comparing spec sheets in isolation, whether you end up looking at a Jasic entry-level MIG package or something further up the range.

TIG welding relies on a handful of small consumable parts inside the torch that have an outsized effect on how the arc behaves. The tungsten electrode itself doesn't melt into the weld; it simply carries the arc, and different tungsten types, distinguished by their alloying elements, Tec Products suit different current types and materials. Getting the wrong tungsten for the job typically shows up as arc wander or poor arc starts long before it shows up anywhere else.